{"id":130,"date":"2020-01-13T13:52:19","date_gmt":"2020-01-13T18:52:19","guid":{"rendered":"https:\/\/opentextbc.ca\/basicmotorcontrol\/chapter\/control-circuits\/"},"modified":"2023-03-02T11:56:53","modified_gmt":"2023-03-02T16:56:53","slug":"control-circuits","status":"publish","type":"chapter","link":"https:\/\/opentextbc.ca\/basicmotorcontrol\/chapter\/control-circuits\/","title":{"raw":"Control Circuit\u2019s Source of Supply","rendered":"Control Circuit\u2019s Source of Supply"},"content":{"raw":"Compared to the [pb_glossary id=\"243\"]power circuit[\/pb_glossary], the [pb_glossary id=\"242\"]control circuit[\/pb_glossary] is where things get interesting.\r\n\r\nControl circuits can be simple two-wire on\/off devices that energize a [pb_glossary id=\"227\"]motor starter[\/pb_glossary], or they can be more involved [pb_glossary id=\"271\"]three-wire circuits[\/pb_glossary] with multiple [pb_glossary id=\"235\"]pushbutton[\/pb_glossary] locations and motors that start in sequence.\r\n\r\nOne of the key advantages of control circuits is that they can operate at a lower [pb_glossary id=\"219\"]voltage[\/pb_glossary] than the motor that they control. This allows an operator to push a 120V pushbutton, which then energizes a 120V starter coil whose [pb_glossary id=\"237\"]contacts[\/pb_glossary] then close on a 600V motor. If a dangerous fault occurs, the high-voltage switching happens in a location away from the operator.\r\n\r\nSince the value of voltage between conductors in a 3-phase system could be as high as 600V and the control circuit is usually a single-phase 120V AC circuit, some form of control-circuit voltage must be available. Power for the control circuit can be supplied in one of three different ways.\r\n<h1>A Separate Source<\/h1>\r\n[caption id=\"\" align=\"aligncenter\" width=\"243\"]<img src=\"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-content\/uploads\/sites\/314\/2020\/01\/Control-Power-2-e1579638316286.png\" alt=\"\" width=\"243\" height=\"352\" \/> Control Power Separate Source[\/caption]\r\n\r\nThis system can provide a lower voltage for the control circuit, but requires additional wires and breakers to be installed at the main-load centre to supply the control circuit.\r\n<h1>Direct from the Line<\/h1>\r\n[caption id=\"\" align=\"aligncenter\" width=\"246\"]<img src=\"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-content\/uploads\/sites\/314\/2020\/08\/Control-Power-1-e1579638399592.png\" alt=\"\" width=\"246\" height=\"342\" \/> Control Power Direct from the Line[\/caption]\r\n\r\nThis system does not allow the control circuit to operate at a lower voltage than the power circuit. The advantage is that no additional circuits need be drawn from a load centre. Power is taken directly from the power circuit after the three-phase disconnect and [pb_glossary id=\"209\"]overcurrent[\/pb_glossary] protection. This ensures that if either of these opens, the control circuit will also be disconnected from its source of supply.\r\n<h1>A Control Transformer<\/h1>\r\n[caption id=\"\" align=\"aligncenter\" width=\"238\"]<img src=\"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-content\/uploads\/sites\/314\/2020\/08\/Control-Power-3-e1579638465415.png\" alt=\"\" width=\"238\" height=\"400\" \/> Control power with control transformer.[\/caption]\r\n\r\nThe connection is similar to when power is taken directly from the line, but instead of connecting directly to the control circuit, the line voltage is first stepped down, usually to 120V AC. The secondary of the control transformer then acts as the source of supply for the control circuit and must be of sufficient size to supply power to the motor starter and any other associated contactor equipment such as [pb_glossary id=\"262\"]control relays[\/pb_glossary], timers or [pb_glossary id=\"270\"]pilot lights[\/pb_glossary].\r\n\r\nhttps:\/\/media.bccampus.ca\/id\/0_kjq2s0l6?width=608&amp;height=402&amp;playerId=23449753","rendered":"<p>Compared to the <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_130_243\">power circuit<\/a>, the <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_130_242\">control circuit<\/a> is where things get interesting.<\/p>\n<p>Control circuits can be simple two-wire on\/off devices that energize a <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_130_227\">motor starter<\/a>, or they can be more involved <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_130_271\">three-wire circuits<\/a> with multiple <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_130_235\">pushbutton<\/a> locations and motors that start in sequence.<\/p>\n<p>One of the key advantages of control circuits is that they can operate at a lower <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_130_219\">voltage<\/a> than the motor that they control. This allows an operator to push a 120V pushbutton, which then energizes a 120V starter coil whose <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_130_237\">contacts<\/a> then close on a 600V motor. If a dangerous fault occurs, the high-voltage switching happens in a location away from the operator.<\/p>\n<p>Since the value of voltage between conductors in a 3-phase system could be as high as 600V and the control circuit is usually a single-phase 120V AC circuit, some form of control-circuit voltage must be available. Power for the control circuit can be supplied in one of three different ways.<\/p>\n<h1>A Separate Source<\/h1>\n<figure style=\"width: 243px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-content\/uploads\/sites\/314\/2020\/01\/Control-Power-2-e1579638316286.png\" alt=\"\" width=\"243\" height=\"352\" \/><figcaption class=\"wp-caption-text\">Control Power Separate Source<\/figcaption><\/figure>\n<p>This system can provide a lower voltage for the control circuit, but requires additional wires and breakers to be installed at the main-load centre to supply the control circuit.<\/p>\n<h1>Direct from the Line<\/h1>\n<figure style=\"width: 246px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-content\/uploads\/sites\/314\/2020\/08\/Control-Power-1-e1579638399592.png\" alt=\"\" width=\"246\" height=\"342\" \/><figcaption class=\"wp-caption-text\">Control Power Direct from the Line<\/figcaption><\/figure>\n<p>This system does not allow the control circuit to operate at a lower voltage than the power circuit. The advantage is that no additional circuits need be drawn from a load centre. Power is taken directly from the power circuit after the three-phase disconnect and <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_130_209\">overcurrent<\/a> protection. This ensures that if either of these opens, the control circuit will also be disconnected from its source of supply.<\/p>\n<h1>A Control Transformer<\/h1>\n<figure style=\"width: 238px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-content\/uploads\/sites\/314\/2020\/08\/Control-Power-3-e1579638465415.png\" alt=\"\" width=\"238\" height=\"400\" \/><figcaption class=\"wp-caption-text\">Control power with control transformer.<\/figcaption><\/figure>\n<p>The connection is similar to when power is taken directly from the line, but instead of connecting directly to the control circuit, the line voltage is first stepped down, usually to 120V AC. The secondary of the control transformer then acts as the source of supply for the control circuit and must be of sufficient size to supply power to the motor starter and any other associated contactor equipment such as <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_130_262\">control relays<\/a>, timers or <a class=\"glossary-term\" aria-haspopup=\"dialog\" aria-describedby=\"definition\" href=\"#term_130_270\">pilot lights<\/a>.<\/p>\n<p><iframe loading=\"lazy\" id=\"kaltura_player\" title=\"Motor Control: Power Circuit vs. Control Circuit\" src=\"https:\/\/api.ca.kaltura.com\/p\/148\/sp\/14800\/embedIframeJs\/uiconf_id\/23449753\/partner_id\/148?iframeembed=true&#38;playerId=kaltura_player&#38;entry_id=0_kjq2s0l6&#38;flashvars[leadWithHTML5]=true&#38;flashvars[streamerType]=auto&#38;flashvars[localizationCode]=en&#38;flashvars[sideBarContainer.plugin]=true&#38;flashvars[sideBarContainer.position]=left&#38;flashvars[sideBarContainer.clickToClose]=true&#38;flashvars[chapters.plugin]=true&#38;flashvars[chapters.layout]=vertical&#38;flashvars[chapters.thumbnailRotator]=false&#38;flashvars[streamSelector.plugin]=true&#38;flashvars[EmbedPlayer.SpinnerTarget]=videoHolder&#38;flashvars[dualScreen.plugin]=true&#38;flashvars[Kaltura.addCrossoriginToIframe]=true&#38;wid=0_2ucrcnnz\" width=\"608\" height=\"402\" allowfullscreen=\"allowfullscreen\" sandbox=\"allow-downloads allow-forms allow-same-origin allow-scripts allow-top-navigation allow-pointer-lock allow-popups allow-modals allow-orientation-lock allow-popups-to-escape-sandbox allow-presentation allow-top-navigation-by-user-activation\" frameborder=\"0\"><\/iframe><\/p>\n<div class=\"glossary\"><span class=\"screen-reader-text\" id=\"definition\">definition<\/span><template id=\"term_130_243\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_130_243\"><div tabindex=\"-1\"><p>In contrast to the control circuit, the power circuit provides the large values of voltage and current used by the motor itself. Must be equipped with overcurrent and overload protection, and horsepower-rated contacts in the control gear equal to the voltage and current ratings of the motor.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_130_242\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_130_242\"><div tabindex=\"-1\"><p>In contrast to the Power Circuit, the Control Circuit consists of inputs, in the form of switches, pushbuttons or pilot devices, which when activated, can either directly, or through a magnetic motor starter, energize a load. The Control Circuit often operates at a lower voltage than the Power Circuit for safety and ease of installation.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_130_227\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_130_227\"><div tabindex=\"-1\"><p>A device that controls the flow of electrical power to a motor. It is designed to safely start and stop a motor, and provide <strong>overload protection<\/strong>.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_130_271\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_130_271\"><div tabindex=\"-1\"><p>In motor control terminology, a three-wire circuit utilizes a <strong>magnetic motor starter<\/strong> with a holding contact, along with momentary contact pushbuttons. A three-wire circuit provides <strong>low-voltage-protection<\/strong>.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_130_235\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_130_235\"><div tabindex=\"-1\"><p>A momentary contact device that has a built in spring to return the button to its normal position once release. Available with either normally-open, normally-closed or both sets of contacts.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_130_219\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_130_219\"><div tabindex=\"-1\"><p>The difference in electric potential between two points, which is defined as the work needed per unit of charge to move a test charge between the two points. It is measured in volts (V).<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_130_237\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_130_237\"><div tabindex=\"-1\"><p>The conducting part of a switch that makes or breaks a circuit.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_130_209\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_130_209\"><div tabindex=\"-1\"><p>A sharp and fast rise in current over a short period of time (fractions of a second) where the value of current is far greater than the nominal line current.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_130_262\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_130_262\"><div tabindex=\"-1\"><p>Used when additional auxiliary contacts are needed in a control circuit, a control relay is a magnetic contactor which is <strong>not<\/strong> designed for the energization of motors, and <strong>does not<\/strong> have built in overload protection.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><template id=\"term_130_270\"><div class=\"glossary__definition\" role=\"dialog\" data-id=\"term_130_270\"><div tabindex=\"-1\"><p>A small lamp connected in the control circuit to indicate the status of a motor or other situation.<\/p>\n<\/div><button><span aria-hidden=\"true\">&times;<\/span><span class=\"screen-reader-text\">Close definition<\/span><\/button><\/div><\/template><\/div>","protected":false},"author":90,"menu_order":3,"template":"","meta":{"pb_show_title":"on","pb_short_title":"","pb_subtitle":"","pb_authors":[],"pb_section_license":""},"chapter-type":[],"contributor":[],"license":[],"class_list":["post-130","chapter","type-chapter","status-publish","hentry"],"part":121,"_links":{"self":[{"href":"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-json\/pressbooks\/v2\/chapters\/130","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-json\/pressbooks\/v2\/chapters"}],"about":[{"href":"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-json\/wp\/v2\/types\/chapter"}],"author":[{"embeddable":true,"href":"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-json\/wp\/v2\/users\/90"}],"version-history":[{"count":5,"href":"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-json\/pressbooks\/v2\/chapters\/130\/revisions"}],"predecessor-version":[{"id":444,"href":"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-json\/pressbooks\/v2\/chapters\/130\/revisions\/444"}],"part":[{"href":"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-json\/pressbooks\/v2\/parts\/121"}],"metadata":[{"href":"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-json\/pressbooks\/v2\/chapters\/130\/metadata\/"}],"wp:attachment":[{"href":"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-json\/wp\/v2\/media?parent=130"}],"wp:term":[{"taxonomy":"chapter-type","embeddable":true,"href":"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-json\/pressbooks\/v2\/chapter-type?post=130"},{"taxonomy":"contributor","embeddable":true,"href":"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-json\/wp\/v2\/contributor?post=130"},{"taxonomy":"license","embeddable":true,"href":"https:\/\/opentextbc.ca\/basicmotorcontrol\/wp-json\/wp\/v2\/license?post=130"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}